Ford Powershift Problems

The Ford Powershift gearbox has been a topic of discussion among vehicle enthusiasts and drivers alike. Introduced with the promise of enhanced fuel efficiency and swift gear changes, it quickly made its way into popular Ford models such as the Smax, Galaxy, Mondeo, and Kuga. However, as with many automotive innovations, the Powershift has not been without its challenges.

The Problem:

Several drivers have reported problems with the Powershift gearbox, primarily related to its reliability and servicing needs. These concerns have ranged from gearbox failures in cars less than four years old to lawsuits in countries like the US and Australia over Ford’s alleged lack of acknowledgment of these faults.

Main Concerns:

1. Gearbox Failures: There have been instances of the Powershift gearbox failing in relatively new models, with repair costs cited at upwards of 5k in independent garages and even higher at official Ford dealerships.
2. Service Oversight: Many of the reported problems with the Powershift gearbox seem to arise from missed or overlooked gearbox services. The required service for this particular gearbox isn’t part of the standard service lineup and comes at an additional cost.
3. Complex Fluids: The gearbox doesn’t use traditional oil but relies on a complex fluid that has a specific shelf life. This fluid is not only expensive but essential to the proper functioning of the Powershift system.

Suggested Solutions:

1. Regular Service: To avoid many of the common Powershift problems, it is imperative to ensure regular service of the gearbox, specifically every 3 years or 37.5K miles. While this service does come at a higher cost, with the fluid alone costing about £250, it is essential for the longevity and functionality of the system.
2. Thorough Inspection of Used Cars: If considering a used car with a Powershift gearbox, it’s crucial to inspect the service history to ensure the gearbox oil has been changed at the appropriate mileage. Moreover, due diligence should be taken to check the interiors and overall condition of the vehicle, especially if it’s been privately owned.
3. Consider Alternatives: Given the potential issues and the heightened service requirements, some suggest considering manual versions of the desired vehicle or looking into models with a torque converter box. The latter is often lauded for its reliability and reduced wear and tear compared to the Powershift.

In Summary:

While the Powershift gearbox has been commended for its towing capacity and performance in some Ford models, it’s undeniable that it has had its fair share of challenges. Potential buyers and current owners alike should be aware of the unique servicing needs of this gearbox to ensure its proper function and longevity. Being informed and proactive about maintenance can help avoid many of the issues associated with the Powershift system.